Choose a Box Style That Suits Your Service
Hinged clamshell burger boxes
The lid stays attached to the base, so staff can load the burger and close the box without reaching for a separate lid. A folding clamshell suits busy takeaway counters and gives taller burgers room to stand upright when the internal height is right. Try the closing tab with the burger inside and check that it stays shut when the box goes into the delivery bag.
Tuck-close burger cartons and meal boxes
A tuck-close carton gives you an enclosed pack with a flap that slots into place. Check that staff can reach the tab easily once the burger is loaded. If you serve fries or sides with most orders, measure them together in their actual packs. A larger meal box can hold everything together, while separate side packs keep fries away from burger juices.
White, kraft and corrugated cardboard
White paperboard gives coloured artwork a light base. Brown kraft shows through lighter ink colours and can work well with a simple, dark logo. For a heavier combination meal, compare a corrugated sample with a folding paperboard carton. Corrugated board can add stiffness and takes up more storage space, so check how many blanks will fit near the packing station.
Burger Box Sizes for Singles, Doubles, Sliders and Meals
Measure the burger as it leaves the kitchen, with the bun, toppings and any paper wrap in place. Record the widest point and full height. Ask for the usable internal length × width × height at the base and under the closed lid, especially if the sides taper.
| Menu item | What to measure | What to check on the assembled box |
| Single burger | Width across the bun or any topping that sticks out, plus the finished height | Staff can load the burger easily and it stays reasonably centred when carried. |
| Double or gourmet burger | Height of the tallest stack, including toppings or a skewer if used | The lid closes without pressing on the bun and the tab engages fully. |
| Sliders | The footprint of the whole row or group | Sliders can be lifted out individually and stay upright in transit. |
| Burger-and-fries meal | The burger, filled fries pack and any sealed dip pots in the layout you plan to serve | All items fit without resting on the bun or forcing the lid open. |
For example, a wrapped burger measuring 115 mm across and 85 mm high needs usable length and width greater than 115 mm and closed-lid clearance above 85 mm. Those figures are an example. Check the actual clearance with a filled sample. If you want one box for several burgers, test both the smallest and tallest items before settling on a size.
Printing and Finishes for Branded Burger Boxes
If you’re comparing print methods, digital printing can suit a short promotion or several artwork versions because it avoids plate setup. Litho printing uses plates and can be economical for longer runs of the same design. Ask which methods are available for your board and quantity.
Put the logo where it can be seen with the box closed and leave a clear spot for an order sticker or a handwritten menu code. If colour matters, review a proof or sample on the chosen board. Brown kraft can change the appearance of pale colours. Matt, gloss and uncoated finishes affect how the print looks and feels. Discuss inside printing and any grease barrier separately so the finished pack suits its intended food-contact use.
Food Contact, Grease Resistance and Steam
Before approving a box for direct contact with a hot burger, ask for written food-contact evidence for the finished specification. Explain whether the burger touches the board or sits in a wrap, how hot it is at packing and how long it typically stays boxed. Ask what the documentation covers, including any liner, coating or inside print. In England and Wales, Trading Standards guidance recommends obtaining written evidence of compliance from your packaging supplier.
Grease resistance describes how the surface handles oil. Sauce can still escape through a seam or corner, so pack dips in sealed pots. If steam softens the bun, trial a vented box on a typical journey. Vents can help steam escape and can also let heat out faster. At the end of the trial, check the bun, the base and whether the tab is still shut.
Burger Box, Wrap, Carton or Bag?
| Format | Where it works | What to consider |
| Hinged burger box | Tall burgers and takeaway orders that need room around the bun | The lid provides a broad branding area. Check the closure and how the filled box sits in the bag. |
| Food-contact-suitable wrap | Counter service, wrapped burgers and burgers served in an open tray | Wraps take up little storage space. For a newsprint look, specify printed food-contact-suitable wrap. Add a box when the burger needs more support in transit. |
| Folding meal carton | Burgers sold with fries or sides in one order | Check how the full meal sits inside, including the side packs. A large empty space gives the contents room to move. |
| Carry bag | Grouping several boxed or wrapped items for collection or delivery | Choose a base wide enough for the boxes to sit flat. Keep drinks or heavy items from pressing down on the burger. |
How to Order Custom Burger Boxes
- Send your brief. Include the finished food dimensions and weight, quantity, delivery postcode and date needed. Tell us whether the box is for a single burger, sliders or a full meal, and whether the food touches the board.
- Agree the box specification. Confirm internal size, closure, board and print requirements. Ask about sample availability, cost and timing if you need to trial the pack before ordering.
- Submit artwork and check the proof. Ask for the approved dieline for your box. Supply a print-ready PDF or AI file where possible, and check logo placement, folds and label space before approving. Artwork guidelines
- Approve production. Check the final specification and schedule on your quotation. Before dispatch, our production manager and quality-control staff manually check the printing, box style, quality and quantity.
- Receive your order. UK doorstep delivery is included. The standard turnaround is 8–12 days. Share any launch or event deadline when you request a quote so we can confirm the schedule.
Get a Quote for Your Burger Packaging
Send us your burger measurements, order quantity and artwork. If the box also needs to carry fries or sides, include the full meal layout so we can quote for the right size and closure.
Custom Burger Box FAQs
How long does a custom burger box order take?
Our standard turnaround time is 8–12 days. The exact schedule depends on your chosen box style, dimensions, printing requirements and order quantity. If you need custom burger boxes for a restaurant launch, promotion or special event, share your required delivery date and postcode when requesting a quote so we can confirm the schedule.
What is the minimum order for custom burger boxes?
Our minimum order quantity starts at 100 boxes, making custom printed burger packaging accessible to independent takeaways, restaurants and growing food businesses. If you require different box sizes or artwork designs, include the quantity needed for each version when requesting a quote.
What size box fits a double burger?
The right size depends on the finished burger, including its bun, patties, toppings and any wrapping. Measure the widest point and overall height, then allow enough internal clearance for the lid to close without pressing against the food. If you serve several burger sizes, test the smallest and tallest portions in an assembled sample before confirming your dimensions.
Are kraft burger boxes grease-resistant?
Not automatically. Kraft paperboard provides a natural brown appearance, but grease resistance depends on the board specification and any coating or liner applied. If your menu includes juicy burgers, oily ingredients or sauces, ask about suitable grease-resistant options and confirm that the complete packaging specification is appropriate for the intended food-contact conditions.
Can I print inside a burger box?
Inside printing may be available depending on the selected board, box construction and printing requirements. You can use the internal panels for brand messages, promotional details or other information customers see when opening the packaging. Discuss your artwork and intended food-contact use with us so the printing and material specifications can be checked before production.
Can I get a sample before placing an order?
You can discuss sample options when requesting a quote. A structural sample helps you check the burger’s fit, internal clearance, closing tab and overall handling. If branding and colour accuracy are important, ask about a printed sample or proof on your chosen board. Testing the packaging with an actual burger can help identify potential issues before approving a full production order.
Can customers recycle used burger boxes?
This depends on the finished packaging, including any coating, grease-resistant treatment or liner, as well as the amount of food residue left on the box. Local recycling facilities may also have different acceptance rules. Check the recycling guidance for your selected packaging before adding recycling instructions or environmental claims to your printed burger boxes.
Can one burger box fit different burger sizes?
Yes, one box can accommodate different burger sizes if its internal dimensions provide enough room for the tallest and widest item on your menu. However, excessive empty space can allow smaller burgers to move during collection or delivery. Test both the smallest and largest finished burgers in the same assembled box. If the size difference is substantial, separate box dimensions may provide better support and presentation.
What is the difference between a burger box and a meal box?
A burger box is generally designed around an individual burger, allowing enough space for its bun, fillings and toppings. A meal box needs additional room for items such as fries, sides or sealed dip pots alongside the burger. If you sell combination meals, consider the complete layout before choosing your packaging. Separate side packs can also help keep fries away from burger juices during collection and delivery.
